Knifemaker Interviews: Jason Burgin

How did you get into Knifemaking?
My father gave me my first Swiss Army Knife as a kid and since then I was amazed at the quality and functionality of such a small package. Since then I was always searching for the perfect knife; a goal I will never realise, I think.

One day in 1992 I thought "I will have to make my own knife..."
I picked up the yellow pages and searched for knifemaking/knife kits and anything else that might help me find my goal.
It was here I found a small ad "Keith Fludder, custom knifemaker"
I rang him and said “can I come and buy a kit knife from you?”
The next day was the start of my journey as a knifemaker.

A lot of newer Knifemakers have the advantage of the wealth of information provided by online forums & tutorials to help them get started. Did you have it so easy?
I was so keen to make knives - it just seemed natural to start grinding and shaping something, but it was only with the benefit of Keith’s experience, his guidance, resources and friendship that I was going in the right direction. These early days were paved with far more pitfalls than now, but I still managed to save money for equipment and scavenge steel for blades and find suppliers of woods and other materials that are just a tap of the keyboard away nowadays.

What's your design process? Sketch, Cad, or do you just get straight to work? Where do you source your inspiration for your designs?
for a stock removal knife, I will draw a profile on a piece of steel, I will keep changing the shapes and curves until I feel it looks right, then I start cutting the profile and make the shapes flow together as I grind the profile on the linisher.
For folding knives, I will start with a size and style in mind and choose the materials suitable for that type, then I develop the shapes as I configure the geometry of the locking mechanism and go from there.

Do your knives say anything about where you're from?
I try to demonstrate an un-bounded freedom that the canvas of steel can allow but still retain total useability; kind of a form meets function approach.

What's your preferred style of knife to make?
I like to make small liner lock folders and small pocket-able fixed blades, quite often hollow grind but also flat grinds.

How long typically, will a knife take for you to build?
Small fixed blades take me 6-12 hrs.
Folders take 25-40 hrs but I am a hobby knifemaker so time is very hard to judge.

What's your favourite material/s to use in your handles and blades? Preferred finishes?
I really like using stainless damascus for blades.
Mokume and carbon fibre for folder handles, stag horn and burl woods for fixed blades.

Have you had any strange requests for knife/kit design?
I've been asked to make a bowler hat with a sharp rim, À la James Bond style, which I declined.

What's the greatest challenge you've had in Knifemaking? Any regrets?
Every step of the way there are new challenges and higher goals to reach for. Sometimes I have to temper my enthusiasm with the reality of time, cost and space restraints. I wish my job was more closely related to metalwork/machining.

Do you make anything aside from knives?
I make small carved skull beads from mokume, damascus and other materials and small jewellery/art trinkets and miniature oddities from scrap materials.

Where do you see your Knifemaking going in the next few years?
Make more folders and streamline the process. I would like to do a large scale, high end, damascus fantasy piece.

What knife do you carry?
I have my 2" keychain linerlock with damasteel and carbon fibre made by myself about 6 yrs ago and my latest folder, a 4 1/4" linerlock with damasteel twist blade, carbon fibre scales and titanium liners.



Photos courtesy of Jason Burgin

12 Questions for Aussie Knifemakers

I've been fortunate in my knifemaking, in that I've been able to learn a lot of things from online forums that would have taken longer had I been sourcing the information from written material. The advantage with reading "How to" posts is that if you have a question, you can ask the author directly, and you get a lot of varying opinions and perspective rather than the input of one, or several people.
Don't get me wrong, I love printed text and I'm never going to be satisfied with my collection of books, but it's nice being able to have a search engine at your disposal when you want to find out if there's a better way of something you're stuck on.

Over a series of posts, I'm going to be interviewing some of the knifemakers that frequent Laventrix Knife Forum see how other makers approach the craft.

Some of the knifemakers I'll be interviewing have been doing it for some time, and others are (like myself) fairly new to things, so it should provide an interesting dynamic.

Tang Stamp

I had a tang stamp made recently. It's the same logo I use on the site but significantly smaller - so small in fact that I've actually been having a lot of difficulty testing it out on scrap bits of steel.
I'm not sure if it's actually the size that's the issue, but more the shape.. or maybe I just need to practice a whole lot more before I can get it to look right. It seems to pull to the left or the right whenever I hammer it so I end up with half a logo embedded in the steel.

On the other hand, as a song goes it "looks good in leather" so I've got no complaints if I want to stamp sheaths. I'm considering building a press with a hydraulic jack so I can align it properly and not have to hold it with one hand while using the other to attack it with a hammer.

Another consideration is that I go back to my design and put a little more work into it. We'll see though.

A Different Kind of Knife...

...and even a spoon. It's a little late to be making this post considering I made these fiddleback redgum butter knifes and a jam spoon for Mothers' Day, but I forgot to take a photo at the time and keep forgetting to take my camera when I see Mum. Until now.



Forgive the B&W photo. I've since learned that using a red and white checkered tablecloth as a background leads to very red, overexposed images.

What Makes a Knife a Knife?

As you (the reader of this blog) may be aware, I have been following The Suburban Bushwacker for some time now and recently made him a knife to review. Well this isn't a link to the review (that's to come later) but I'd like to share this informative article he's written on buying the right knife.


If you have a general love of the outdoors, and/or bushcraft I'd also recommend having a look through his other posts. In fact, have a read even if you're not into bushcraft and spent your days in a darkened room surfing the net.. it might help.

Photo Credit: Todd Hill - Primitive Point

Forges and Fire: Part 1

The Firebrick Forges:
I started this forge about 2 months ago with firebricks and refractory cement I purchased from Consolidated Refractories.
It’s basically 2 heavy firebricks with a chamber of light firebricks built around them. I’ve cut down some of the bricks with a hacksaw to give me the chamber space I was after and to provide a ‘doorway’ in the front for the material to pass through.
A hole has been hollowed out of the side with a blunt chisel to allow for a gas torch.
This didn’t work from the beginning and it still doesn’t. One of the issues is that I know very little about forges, let alone building them from scratch. I’ve done some research on this and although the information I’ve found has been very useful, some things are difficult to interpret from words and pictures alone so I think this is going to be another trial and error exercise on my part.
I think the main problem with the forge is the chamber. It’s too big – and it’s square. This means that not only is the little MAPP gas torch (guessing here) not pumping out enough pressure to flood the chamber with heat, it’s also firing directly into the opposite wall, which is… a flat surface – so when the flame hits this wall it just sort of bounces back towards the torch.
I think that if I had made the chamber cylindrical, and a little smaller, the flame would have had an opportunity to swirl towards the front of the chamber and disperse the heat evenly. I’m either going to shape some of the remaining firebricks to put in as inserts to give me the shape I now think the chamber needs, or use refractory lining (kaowool, ceramic fiber) to do the job – but either way; Forge Mark I is going on hold for the time being.



After the failed attempt at the first forge I’ve made a temporary one out of a single firebrick. I got this idea after reading Wayne Goddard’s $50 Knife Shop, and subsequently reading Blade’s Guide to Making Knives where Wayne goes into slightly more detail about the forge.
The forge is basically a hollowed out firebrick with a hole in the side for the gas torch to poke through (similar to the design of my first forge but on a smaller scale) and the firebricks I have access to are smaller than Wayne Goddard’s so it gets really hot because of the narrow chamber - though it doesn’t allow a lot of space for billets. It’s great for annealing and it was big enough to accommodate the Tree Project leaves while I was forging them, but I can’t see it being used for anything much bigger than that.

Knives for L & S

I made a few knives recently my best friend and her fiance.
L's a stay at home mum with a shoemaking background and general creative and artistic flair so I thought a utility/craft knife would be suitable. I wanted to make a wharncliffe style blade with a hidden tang for a left hander.
I made the blade out of the other end of the file I used for SBW's knife and the handle is nickel silver, tin, reconstituted stone, black and white spacer material and curly birch finished with Danish oil.






S is a whiz in the kitchen so a chef knife was the obvious choice - or at least obvious after asking L for ideas and having her suggest it. I freely admit that I cheated with this knife and actually bought the blade as a blank, rather than grinding it myself. I was concerned that I'd grind too much off making such a thin knife and simply didn't want to take the chance. So rather than this being a custom knife it's more of a 'customised handle' knife, as all I had to do was fit a handle and give the blade a bit of a quick sharpen and strop.
The blade is a 440c stainless Santuko that I purchased from Jantz Supply in the US. Handle is made from red spacer material and Fiddleback Redgum. I finished it with a few coats of danish oil and sealed with wax.

Knives by Dave Myhill

I met Dave Myhill about 7 years ago when I was at the home of my best friend (Dave's daughter, L) having a bit of a catch up, and he dropped over for a visit.
At the time, Dave was a little apprehensive about the boys his daughter spent time with, and had the misconception that this young lad sipping tea with his only female heir must be her boyfriend, or at least a potential candidate - so he offered to take me hunting, and said he'd even give me a 3 day head start.

Dave also took the time to explain that he could lodge a knife, bullet, or arrow in me from 30 yards with very little difficulty on his part.

We had a few chance encounters shortly after that (helping L move house, the occasional shared meal, birthdays, etc.) and we gradually began to warm to each other. On several occasions I even made the trip to Dave's place on the Mornington Peninsula with L to help out with some yard work.

A few short years later Dave and I really started developing a friendship. He'd tell me at great length about knives and damascus steel and I was fortunate enough to spend some time with him in the shed getting a crash course in forge-welding.

Sadly, Dave passed away at the beginning of last year after a lengthy battle with cancer. This was pretty hard to take considering Dave had become very much like a second father to me.
I'm not sure if this is the right choice of words but maybe the one good thing to come from this was that it prompted me to start making knives on my own. At some point in the future I hope to start my first forged knife and give the finished product to L as a tribute to her father's dedication to the craft of knifemaking.

While recently attending the knife show I ran into a friend of a friend and she introduced me to her partner A, who happens to be a knife collector.
We got to talking and it turns out A rarely missed an opportunity to wander past Dave's stand at shows past and usually walked away with one of his knives.

He offered to let me come over and look at his collection, and was kind enough to donate some of Dave's unfinished blanks, agreeing that as payment I would put a handle on one of them for his partner.


I've decided that I'll finish the large trade blade and keep that for myself, but the large dagger will be redesigned into a tanto style blade for an old friend and the smaller utility knife will be finished and one day be given to my godson - who happens to be one of Dave's grandchildren.

The Bushwacker - No Longer Just a Concept

It feels like a very long time ago that I emailed SBW asking if he wanted to review a knife. We had a great deal of emails go back and forth, nutting out the details of the design and materials to use, and most of the time having a good chat too.
This was a huge learning curve for me. Firstly, I had to make something to somebody's specifications - everything I've made so far has been my design and I've been able to allow the blades to evolve as I either make mistakes or change my mind. So this time around, every time I did something wrong my shed would be filled with colourful language as I tossed aside something I'd broken, bent, burned, gouged, melted, chipped, or just generally been unsatisfied with, and then started making it again.

This was the first knife I've made out of a file, and I quickly found that annealing it with a blowtorch just isn't enough. This required annealing several times before I could get it to a workable hardness (or softness).

G-10 is an incredibly unforgiving material. Try shaping it with anything other than a brand new belt and it turns black and starts smoking before your very eyes. I used an entire block of material before I managed to figure out the right pressure when grinding.

The welded buttcap was the last straw - even with the welder on it's lowest setting, I managed to melt part of the tang into a small V indent (which is still there) and simply couldn't fix without risking more damage. This was after the first welding attempt saw the buttcap fall off after it was welded on, shaped, and sanded back to a smooth finish. I actually consider myself to be a fairly passable welder, but arc welding something so small is pretty tricky stuff.

Still, it's all experience and I can finally say that the knife is finished. I just hope SBW finds it to his liking.

Considering I'm not yet accepting payment for my work I've been trying to keep my costs down, so obtaining something for little or no charge is pretty appealing. With that in mind, about 8 weeks ago I put a post on WoodworkForums introducing myself as a relatively inexperienced knifemaker seeking timber offcuts for use in knife handles (or, my version of a stray dog dancing for scraps out the back of a restaurant).
There was pretty great response too - thanks very much to those who contributed.

(I'm not sure if the generous users who helped me out would like me showing their usernames in this post so I'm just going to list some of the timber I now posess.)

Osage Orange, Fiddleback Redgum, Walnut, Cooktown Ironwood, Eucalyptus burl, Yellowbox, Wattle, About 7 varieties of Sheoak, Raspberry Jam, Turpentine, Tuart, Curly Eucalyptus and Queensland Walnut

I also purchase a few bits of wood from the knife show recently. Found some really nice Blister Ooline, Flame Bulloak and Ivory Needlewood.

I don't think I'll need to restock the timber shelf for some time.

The First Knife

Well, I've officially made my first knife. It's father's day today and I've just handed it over to Dad for his gift.
I knew when I started making it that I wanted to give it to Dad - just seemed like the right thing to do. It's not the best knife I'm ever going to produce - with practice I'm sure I'll get much better - but I can only make one ''first'' knife so I wanted Dad to have this one.

It's made from (what I believe to be) O2 steel and I used stock removal for the process. The handle is redgum and the guard is stainless.

Had a hell of a time making the thing - I can say I've learned a lot of lessons about grinding and drilling in the process - like, don't use a grinding wheel on the guard once it's on the knife. The thing fell off several times because the heat kept melting the epoxy. I know now to either shape the entire thing first or just use the slack band of the belt grinder.